Author:
• Tuesday, July 02nd, 2013

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Take a look at the end grain of this live-edge board. Without causing undue stress and tension, do you notice anything?

OK, enough goofy hints.

You probably notice that the board is from a tree with an off-center pith. The wider growth rings on the far right side, compared with the corresponding years on the left side, represent tension wood.

When a tree trunk leans due to environmental stresses such as gravity, snow, or light availability, it wants to redirect its growth upward and thus bows. To accomplish this, it forms aberrant wood known as reaction wood on one side of the tree, often recognized by its wider growth rings with the pith located off center.

In softwoods, the reaction wood, called compression wood, is usually on the underside of the bow, while in hardwoods it known as tension wood and is usually found on the upper side of the bow. The growth ring width asymmetry and consequent decentration of the pith can be dramatic in softwoods, but mild to absent in hardwoods. Reaction wood differs from normal wood in cellulose content and structure.

There are visual and behavioral clues to the presence of reaction wood.

It may be difficult to recognize in roughsawn boards at the lumberyard. Look for growth ring asymmetry in flatsawn boards. This is easy to notice in a live edge board but possibly not in a board with sawn edges. An unexplained lengthwise split or a pronounced crook (a curve in the width plane of the board)  may be caused by the abnormally high longitudinal shrinkage of reaction wood.

After the wood is in your shop, take note of behavioral clues such as persistent and unexplained distortion after milling. Another possible clue that most woodworkers have encountered is a stubbornly persistent fuzzy surface on an area of wood despite repeated attempts at smoothing it – you sand it and the fuzz never goes away. More confusing may be an unexpected excessively blotchy look that shows up after finish is applied.

This wood does not want to play nice; avoid it. I have read, however, of wooden bow makers taking advantage of the abnormally greater strength of tension wood.

There are exceptions, of course. This is wood – every tree, every board is an exception!

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Being very cautious, I’ve monitored this walnut board with suspicion for a long time now, through partial milling and changes in moisture content. There are only some old shallow surface checks and a little distortion that has settled. I think it is safe to use in a project.

It pays to watch the wood.

Category: Wood  | 4 Comments
Author:
• Saturday, June 22nd, 2013

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4. Interpret the information and use it.

“Yes, I am asking you to fuss with wood.”

-James Krenov, from The Fine Art of Cabinetmaking

In this final installment on the topic of moisture meters, I will broaden the discussion to the management of wood that has been dried and brought into the shop, from wherever you have obtained it, because it still needs attention before it is ready to be used in a project. A moisture meter can help here.

When a new board comes into the shop, I write the date and moisture content (MC) on it. I refer to the back of the Lee Valley Wood Movement Reference Guide to know the equilibrium MC for the ambient relative humidity (RH) indicated on my shop hygrometer. (Temperature is a negligible factor for practical purposes.) The FPL Wood Handbook has the same information. I try to keep the RH within about 40 – 65%, winter to summer, with the use of a humidifier and dehumidifier, as needed.

Unless I am lucky, the wood has some adjusting to do. Therefore, I store it so air can circulate on all sides of each board by storing it horizontally on a rack and stickering it, or leaning it vertically against something. Sometimes I will do an initial light skim planing to get a peek past the rough surface, and to facilitate measurements with the pinless meter.

Then I keep an eye on the wood, checking the MC in a few days to see if it is moving. Depending on the initial MC, species, and thickness, I look for the MC to level off over the next few weeks. The wood is then ready for the first dressing.

Another approach is to look for when the MC of the new wood matches that of wood of the same species that has been in the shop for a long time. Beware, however, of the density issue with pinless meters that was discussed in the previous post. Also beware of the possibility of a moisture gradient through the thickness of the wood, especially in thick stock.

I usually use the pinless meter for this because it is faster and doesn’t make holes in the wood. However, if surface or density issues seem to be confusing, or if the stock is thick and I want to look for a moisture gradient, I will turn to the pin meter for additional information. If I could own only one? Pinless, probably. No holes.

Could this be done without a moisture meter? Sure. Patience and experience will work. Even quick monitoring with a straight edge on flatsawn boards will be informative. I like the convenience and greater reliability offered by the meters to help avert disappointments.

Unless it is very tame straight-grained wood and the final thickness is only slightly reduced from the initial state, I usually dress rough stock in two stages, even after it has reached uniform equilibrium MC. For example, to get a finished 5/8″ from a rough 4/4, I will first joint and thickness down to 3/4″, taking approximately equal thicknesses off each side of the board.

I watch the wood. Did the initial jointing stay flat and true? Did new a twist arise, or maybe a slight bow? These surprises can come about from internal tension releasing when some thickness is removed. Odd grain and case hardening are among the possible causes. These issues will usually manifest their effects quickly, sometimes immediately.

Then I take the wood down to final thickness, removing any slight distortions. If the distortions are large, or reappear, I usually find another board.

Resawing is another matter, discussed here, but requires knowledgeable observation and understanding casehardening to avoid disappointments.

Understand the wood. Watch the wood. A moisture meter can help.

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Author:
• Sunday, June 09th, 2013

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3. Important factors that affect the readings

This is the third of four keys to making effective use of a moisture meter. Even properly taken readings are subject to factors inherent in the design of the meter.

Pin meters are affected by temperature. They will overestimate the moisture content (MC) in a hot environment (wood temperature), and underestimate it in the cold. This will probably only be significant in a cold lumberyard where the meter will read perhaps 1-3 points less than the actual MC. Consult the table that comes with the meter.

The species of wood also affects pin meters but, in the MC ranges we are typically measuring in the wood shop, there is little difference among most species, in the range of one or two points.

Measuring boards of one species in a consistent environment will cancel any significance of these two factors.

Surprisingly, wood density is an unimportant factor. Measuring with the grain, versus across it, is a slight, but generally insignificant factor. Of course, wet spots on the wood (such as melted snow) will greatly distort the readings.

In summary, for pin meters, there are not too many factors to be greatly concerned about. The main issue is to be aware of the depth into the thickness of the board at which the meter is measuring, and be aware of the possibility of a moisture gradient, especially in thick stock.

Remember too, the meter measures the wettest layer between the probes. This is usually the deepest point of penetration by the probes if the wood is still in the initial drying process, though not if it is rapidly gaining moisture.

And, of course, they make holes in your wood!

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Pinless meters are significantly affected by wood species, density, and, as addressed in the previous post, surface quality.

The “species” is really just a proxy for density, and this can be confusing. The tables or programmable functions that accompany the meter are necessarily based on average density values for a given species. However, because each tree is unique, the densities of different samples of a species can vary greatly.

The manufacturer supplies a formula to calculate your own correction factor, but it requires an accurate measurement of the specific gravity (density) of the sample of wood in question, which is usually rather impractical, especially when you do not already know how much of the measured weight is water.

Furthermore, when assessing newly acquired wood, referencing boards of same species on the racks in your shop, fully equilibrated, is not necessarily helpful since they may be quite different in density.

I recently bought some white ash which measured 13-15% MC with the Wagner pinless meter using the correction table. This seemed oddly high for wood that was kiln dried and stored indoors. I brought the wood to my shop, stickered it, and after a couple of weeks, the apparent MC decreased very little. After over two months, it was reading only 12%. Other ash that had been in my shop for a long time was reading about 9%, about what I would expect in the ambient humidity.

So, what’s going on? As I suspected, the recently acquired ash is just denser than the average value for ash used for the Wagner tables. How do I know? Well, two months ought to be plenty of time for the wood to equilibrate and it did not change much over that time. Furthermore, the pin meter, which is unaffected by wood density, verified that this wood was now about the same MC as the other wood in my shop, and there was no gradient through the thickness of a fresh crosscut.

Thus, we have two easy ways of dealing with the density issue affecting pinless meters: time and a pin meter.

Next: We’ll distill all of these technicalities into practical options for wood management.

Category: Wood  | Tags:  | 4 Comments
Author:
• Thursday, May 30th, 2013

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2. Taking the readings

Whether a moisture meter or your blood pressure, if you don’t take the readings properly, they won’t mean much. So let’s take a look.

Pin meters:

The pins must be inserted and held in without backing off, which will create a small air gap, or cause the spring-loaded activation button to release. This can take considerable force, especially if using longer pins. Though longer pins are available, even big hammer-in probes for some meters, I almost always use the default pins on my miniLigno that penetrate about 1/8″.

The pins at the left in the photo penetrate about 1/4″, and even those are difficult to push into dense woods, and I find they tend to break.

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One of the advantages of a pin meter is its ability to check precisely for a moisture gradient through the thickness of a board that has not reached uniform equilibrium moisture content. In the photo at the top, my pinless meter, which has a measuring depth of 1/2″, could evaluate just about the full thickness of the 1 1/8″ Claro walnut board. Remember however, those would be readings of the average moisture content in the measured volume of wood. By crosscutting the wood, then promptly comparing pin readings taken in the end grain near the surface and near the center of the board, a moisture gradient can be detected. The same can be done, sometimes with dramatic results, in a stick like the 16/4 Doug fir in the photo.

I have found little or no difference in pin readings taken along versus across the grain. Furthermore, there is usually little or no difference in the readings for most species whether the meter is set on “wood group” 2 or 3 on the miniLigno meter.

Pinless meters:

Readings are best taken on a smooth, flat wood surface with the length of the sensor aligned along the grain. In the photos of the cherry board, below, my Wagner L609 meter is reading 9% with the sensor along the grain of smooth wood, but 7% on the immediately adjacent rough surface. It read 11% with the sensor placed across the grain of the smooth, flat wood. These relationships are typical. Note also that if the wood surface is not flat in any case, the readings are likely to be relatively underestimated.

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At the lumberyard, you probably won’t have the luxury of reading off a smooth surface, but at least you can make comparisons between similarly rough boards.

Pinless meter readings must be corrected for the density of the species. Some meters allow this to be programmed in before taking a set of readings, but with my meter I must hassle with having to add or subtract an amount based on tables in a little booklet that comes with the meter.

By the way, do not measure thin wood in the manner as shown below, unless you want to average it with the moisture content of your workbench!

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Next: In part 3 of the series, we’ll look at important factors that affect the readings, especially for pinless meters.

Category: Wood  | Tags:  | Comments off
Author:
• Saturday, May 18th, 2013

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Woodworking In America, the annual extravaganza hosted by Popular Woodworking magazine, will be held Friday through Sunday, October 18-20, 2013 in Cincinnati, Ohio (Covington, Kentucky, to be exact).

I’ll be there, and I’m stoked. Here’s why:

Most of all, I will meet many of my fellow woodworkers, including readers of this blog. Some I have communicated with for years and will finally meet in person.

I plan to do a lot of learning (and drooling) at the booths of the toolmakers in the Marketplace section of the conference. This will be a great chance to pick the brains of the small-scale, ultra quality toolmakers that I so greatly admire. I might even have a suggestion or two to offer.

The classes have first-rate presenters and useful topics. Among the many offerings, I have my eye on a carving class with Mary May, Sketch Up sessions with Bob Lang, the historical perspectives of Don Williams, and gleaning what I can from the brilliance of Silas Kopf.

As if all of that is not enough, I plan to take up saw maker extraordinaire Mark Harrell of Bad Axe Toolworks on his claim that he can transform any key on my keyring into a serviceable dovetail saw in five minutes with nothing more than a 5″ extra slim saw file.

Of course, Mark has said nothing of the sort, but I do know that WIA is going to be a great time, and I will gain knowledge and skills. I hope to see you there. Go to this link to register.

Category: Resources  | 4 Comments
Author:
• Tuesday, May 14th, 2013

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The relationship between wood and water is of great concern to woodworkers. Specifically, we want to know how much water is in the wood, and what will happen to the wood when that amount changes, as we know it always will. A moisture meter tells us the percent moisture content of wood relative to its completely dry weight.

So, we all need a moisture meter, right? Well, on the one hand, great furniture was made for hundreds of years without moisture meters. On the other hand, a meter is a modern convenience that facilitates reliable management and use of valuable wood. I use mine regularly in the shop and when I buy wood at the lumberyard.

However, to be of value, a moisture meter must be used intelligently. That is the topic here, geared for the small shop woodworker. Reviews of specific brands and models can be found in the magazines, whose publishers have the wherewithal to do such testing.

There are four keys to making effective use of a moisture meter:

1. Understand how the meters work.

2. Take the readings properly.

3. Understand the main factors that affect the readings.

4. Interpret the information and use it. You are craftsman, not a data collector.

 1. How they work

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“Pin” meters involve sticking two pins, from 3/16″ to 2″, into the wood. The meter works by conducting a small electric current through the wood from one pin to the other. The water in the wood conducts electricity well but the wood resists electrical flow. The meter measures the resistance, and from this, figures out how much moisture is in the wood.

It is important to realize that the meter measures the path of least electrical resistance between the pins. This means the wettest wood layer that is anywhere between the two pins. (The exception to this is the use of insulated pins that have metal exposed only at their tips.)

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“Pinless” meters involve simply placing the base of the meter on the wood (no punctures). The meter produces an electromagnetic field in a three-dimensional volume of wood, defined by the functional base area of the meter and the depth to which the meter is designed to operate. The field is altered by the moisture content and density of the wood, and the meter uses that alteration to figure out how much moisture is in the wood.

It is important to realize that the meter is reading an approximately average moisture content throughout that volume of wood.

Later we’ll look at how the operating characteristics of the two types of meters affect the interpretation and use of their readings.

– – – – – – – –

Before moving on in the upcoming posts about the next three points listed above, a couple of no-tech maneuvers deserve mention.

First, when at the lumberyard, you can estimate the moisture content simply by holding your hand on the wood surface. Use this as a relative measure for boards of the same species with similar surface quality (rough or planed) in the same storage environment. The wetter wood will feel slightly cooler and damper. It is a subtle sensation, but you can use your pinless moisture meter (or borrow one) to calibrate your senses. It can be done, and it’s quick and cheap.

I’ve heard of using your lips on the wood instead of your hand to increase the sensitivity. Now, as much as I love wood . . . nah, I don’t think so.

Second, if you buy wood and want to let it reach its equilibrium moisture content for the humidity level of your shop, you can probably do well enough by simply being patient. Feel the wood right after you buy it, compare it to boards of the same species that have resided in your shop for a long time, and wait it out for a few weeks, depending on the thickness of the stock. You can also resaw a small chunk and feel the inside surfaces, and watch its movement later.

If you wait long enough, the wood is going to be OK. But how long? Well, that is why it pays to have a moisture meter – efficiency, ease, and reliability.

Next: part 2.

Category: Wood  | Tags:  | 2 Comments
Author:
• Friday, May 03rd, 2013

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These saws solve problems.

The Japanese azebiki saw, at the top in the photo, has curved tooth lines designed to start a cut in the middle of a board. One side is rip, the other crosscut. The neck is thicker toward the handle, which, along with the short cutting length, makes this saw fairly stiff for a Japanese saw.

The azebiki works well cutting against a straightedge wood guide to make kerfs for starting grooves and dados, including sliding dovetail sockets. Use a chisel to clear the waste and a router plane to true the bottom. I prefer an electric router for this work but sometimes it is too risky or awkward, so it is good to have hand tool options.

For all sorts of odd small-scale sawing tasks, the azebiki saves the day. It is inexpensive and worth having in the shop.

The Z brand 6″ keyhole/compass saw (S-150), at the bottom in the photo, has Japanese three-bevel crosscut-style teeth (17 tpi) with variations in the set to help clear waste. This saw cuts more smoothly than other Japanese and Western keyhole saws that I have tried.

At .035″ thick, it is stiff enough to maintain control when sawing curves, as long as the stock is not too thick. Of course, it cuts on the pull stroke, which occasionally is a disadvantage when jabbing into a small hole to start a cut.

I bought the skinny keyhole saw with the wooden handle many years ago, and it hangs around waiting for an odd situation where there is only a tiny hole or narrow slot to sneak into with the nose of the saw. It would be expecting a lot for a saw of this size to cut smoothly, and indeed, it does not.

The little guy keeps his place on the roster because, though infrequently, he continues to make plays when needed. And he doesn’t take up much space on the bench.

Second from the top in the photo is a Z brand flush cut saw (S-150). You might not need this type of saw if you use the trick I discussed in an earlier post, but I still like having it as an option. The .016″ thick plate is very flexible, so it can be bent to allow the handle to be lifted away from the work surface, as you use the fingers of your other hand to press down on the saw blade.

To prevent scratching the work, the three-bevel crosscut style teeth (21 tpi) have no set whatsoever. I prepped the saw by lightly working each side on a medium sharpening stone to ensure that any trace of burr would be gone. As discussed here, binding can be a problem with this saw but it works well enough for shallow cuts.

Z brand saws are well made. The replaceable blades are inexpensive, so there is no worry if you occasionally abuse them when desperately trying to do an awkward job.

This part 8 concludes the My Saws series. Or does it? Our current woodworking world has some great saw makers at work, modern technology, and an expanding appreciation of the woodworking wisdom of our forebears, so a new saw for my shop is always a possibility. The bottom line will always be: how the tool can help me make things that I so dearly want to make.

Note: The entire series, parts 1-8, of “East meets West: My Saws” can viewed on a single page via this link.

Author:
• Thursday, April 25th, 2013

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This coping saw frame is an old one made by Eclipse in England. The handle, threaded stem, proximal blade anchor, and the yellow tabs are transplants from an otherwise poorly designed $8 Irwin saw. The handle’s rounded triangular cross section and comfortable grippy material make it less fatiguing to use than the wooden original.

Small frame-type saws like these lack the robust rigidity of their larger cousins and thus perform better cutting on the pull stroke, which also happens to be more natural and efficient when it is used vertically.

I like Olson CP304 blades for general work (.020″ thick, .125″ wide, 15 tpi). The CP301 blades are slimmer (.018″ thick, .094″ wide, 18 tpi skip tooth) and may fit into the kerf of some dovetail saws when used for removing waste, though the total set of these blades varies from about .002″ to .008″ in the ones I measured. CP307 (32 tpi) are handy for the inevitable metal cutting that woodworkers do.

In addition to “serious” work, the coping saw is great for very young kids who tend to dig in and stall with heavier handsaws. The coping saw seems to avoid this because the blade is under steady tension, helped along by the pull stroke. The blades, of course, are inexpensive.

Clamp the wood firmly for the little woodworker, who should use two hands on the saw. You will be the only one who cares if the cut is straight. Even at younger than four years old, my son and daughter played in the shop with me, sawing little wood pieces, building little things, and making big memories.

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Knew Concepts takes coping and fret saws to vastly higher levels. I have an earlier model 5″ titanium frame fret saw. This style is currently available in aluminum, in addition to the newer “bird cage” titanium model. They also make a similar coping saw.

These saws are amazingly light and rigid, plus offer a convenient cam lever tensioning mechanism and indexed blade tilt adjustment.

This saw is excellent for inlay work using #2/0 blades (28 tpi skip). Again, the pull stroke setup is best. I wrapped the handle in black friction tape.

It is by far the best saw I have used to remove dovetail waste. You can get very close to the baseline using a single cut. This makes chiseling the remaining waste faster and, with less push back of the chisel, more accurate. The fret saw blade easily fits into the kerf made by most dovetail saws, and can be redirected sideways within one stroke.

After experimenting, I found #3 blades (Pegas brand) to be the best for this task (.0118″ thick, .038″ wide, 19 tpi skip) – faster, narrower, and cleaner than the #5 (.0145″ thick, .043″ wide, 16.5 tpi skip).

Knew Concepts saws are examples of tools for which we might otherwise have complacently accepted the limits of the standard designs.

Next: miscellaneous saws that solve problems.